Category 04

Foreign Body & Product Inspection Systems

Metal detection, X-ray inspection, checkweighers, optical sorting, vision systems, seal integrity testing and end-of-line inspection infrastructure — the last line of defence before your product reaches the consumer.

Metal Detection Systems

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Contamination Detection

Metal Detection Systems

Inline metal detection systems for the identification and automatic rejection of ferrous, non-ferrous and stainless steel fragments in food products at the end of the production line. Metal contamination from machinery wear — broken blades, wire fragments, fasteners — is one of the most common causes of product recalls in the food industry. Metal detectors provide a continuous, automated inspection of every unit passing through the line, triggering automatic rejection of any product containing metal above the detection threshold, and logging every event with a timestamp for HACCP CCP records.

Key Features

DetectionFerrous, non-ferrous and stainless steel

SensitivityDown to 0.3mm ferrous / 0.4mm non-ferrous

RejectionAutomatic pneumatic or belt divert

LoggingTimestamped detection and rejection records

IntegrationHACCP platforms and plant SCADA

FormatsConveyor, pipeline and gravity-fall variants

Applications

Packaged GoodsMeat & PoultryBakeryDairyProduceBulk Ingredients

X-Ray Inspection Systems

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Advanced Inspection

X-Ray Inspection Systems

X-ray inspection systems that detect a far wider range of physical contaminants than metal detectors alone — including glass shards, ceramic fragments, calcified bone, dense plastic pieces, rubber and Teflon, all of which are invisible to conventional metal detection. X-ray systems also simultaneously check for product integrity issues: missing or broken product, incorrect fill weight, product voids and packaging defects are all detectable in the same pass. Available for packaged, bulk and pumpable product formats, and suitable for use after final packaging where metal detectors cannot operate effectively due to metallised film.

Key Features

DetectionMetal, glass, ceramic, bone, dense plastic, rubber

Additional ChecksMissing product, voids, fill weight, seal integrity

PackagingWorks through metallised and foil packaging

FormatsConveyor, pipeline and bulk fall-through

RejectionAutomatic with confirmation sensor

RecordsFull image archive with detection logs

Applications

Metallised PackagingGlass ContainersMeat & BoneSeafoodConfectioneryReady Meals

Checkweighers

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Weight Compliance

Checkweighers

High-speed dynamic checkweighers for the 100% weight inspection of products on the production line. Checkweighers verify that every unit falls within defined weight tolerances — catching underfills that violate average weight regulations and overfills that erode margin. Systems provide real-time statistical process control data that production teams use to optimise filling machine performance and minimise product giveaway. Available in a range of weight capacities and conveyor widths to match any production line speed and format.

Key Features

Accuracy±0.1g to ±1g depending on product weight

SpeedUp to 400 packs per minute

Weight Range1g to 30kg depending on model

RejectionUnderweight, overweight and missing label

Data OutputSPC charts, weight trends, OEE statistics

IntegrationMES, ERP and HACCP platforms

Applications

Average Weight ComplianceFill OptimisationPackaged GoodsCans & JarsPouchesBoxes & Trays

Optical Sorting Systems

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Quality Sorting

Optical Sorting Systems

Camera and sensor-based optical sorting systems that classify and separate food products by size, shape, colour, surface defect and structural integrity at high speed. Optical sorters are used to remove defective, discoloured, damaged or foreign material from product streams in real time — replacing slow and inconsistent manual sorting with automated, objective inspection at production line speeds. Systems use combinations of colour cameras, near-infrared sensors and laser detection to identify defects invisible to the human eye.

Key Features

Detection MethodsColour camera, NIR, laser and hyperspectral

Sort CriteriaSize, shape, colour, defect, foreign material

SpeedUp to several tonnes per hour depending on product

RejectionAir jet rejection at point of detection

AccuracyConfigurable sensitivity and selectivity

FormatsBelt, free-fall and drum configurations

Applications

Nuts & SeedsFrozen VegetablesFresh ProduceGrains & PulsesSeafoodPotato Processing

Vision Inspection Systems

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Visual Inspection

Vision Inspection Systems

Machine vision inspection systems for automated label verification, cap and closure inspection, fill level checking and packaging completeness verification. Vision systems use high-resolution cameras and image processing software to inspect every product at line speed — checking that labels are present, correctly positioned and legible, that caps and closures are properly applied, that fill levels are correct and that packaging is undamaged. Failures trigger automatic rejection and logging, providing a complete inspection record without relying on manual quality checks.

Key Features

Inspection TypesLabel, cap, closure, fill level, packaging integrity

Camera ResolutionUp to 20MP depending on application

SpeedMatches production line speed

LightingIntegrated LED with diffuse and directional options

RejectionAutomatic with image capture of each rejection

RecordsFull image archive and inspection statistics

Applications

Bottling LinesCanning LinesLabel VerificationCap InspectionFill LevelPackaging Completeness

Seal Integrity Testing Systems

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Packaging Integrity

Seal Integrity Testing Systems

Inline and offline seal integrity testing systems for modified atmosphere packaging, vacuum packs and heat-sealed trays and pouches. Compromised seals allow oxygen ingress that destroys modified atmosphere protection, accelerates spoilage and can allow pathogen growth in RTE products. Inline systems test every pack at production speed using pressure decay, CO2 sniffing or high-voltage leak detection methods. Offline destructive and non-destructive testing systems are used for production validation, line trials and quality auditing.

Key Features

MethodsPressure decay, CO2 detection, high-voltage, dye ingress

TestingInline 100% inspection and offline sampling

Pack TypesMAP trays, vacuum packs, pouches, sachets

SensitivityDetects pinholes and channel leaks

SpeedMatches production line for inline systems

RecordsPass/fail logging with pack identification

Applications

MAP PackagingVacuum PacksRTE ProductsFresh MeatCheeseModified Atmosphere

Packaging Leak Detection Systems

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Packaging Integrity

Packaging Leak Detection Systems

Non-destructive leak detection systems for finished packaged products — identifying packs with compromised seals, pinholes or punctures before they leave the facility. Unlike pressure decay systems which test one pack at a time offline, inline leak detection systems inspect every pack at line speed using headspace gas analysis or ultrasonic methods, automatically rejecting any pack that fails. Particularly important for MAP products, vacuum-packed meats and any product where packaging integrity is critical to shelf life and food safety.

Key Features

MethodsHeadspace CO2/O2 analysis, ultrasonic, pressure decay

Throughput100% inline inspection at line speed

DetectionPinholes, channel leaks, compromised seals

RejectionAutomatic with timestamped event log

Pack TypesTrays, pouches, bags, bottles

IntegrationProduction line SCADA and HACCP platforms

Applications

MAP ProductsVacuum PacksChilled ProductsFresh ProducePharmaceutical Packaging

Product Inspection Conveyors

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Line Integration

Product Inspection Conveyors

Hygienic conveyor systems designed specifically for integration with metal detectors, X-ray systems, checkweighers and vision inspection equipment at the end of production lines. Food-grade inspection conveyors feature smooth, crevice-free construction for easy cleaning, adjustable height and inclination, and controlled belt speeds that ensure stable product presentation to detection equipment. Available in stainless steel with food-grade belt materials, integrated reject conveyors and accumulation tables for rejected product handling.

Key Features

ConstructionStainless steel AISI 304 / 316

Belt MaterialFood-grade PU or modular plastic

Speed ControlVariable frequency drive (VFD)

IntegrationMetal detector, X-ray, checkweigher compatible

Reject HandlingIntegrated reject lanes and accumulation

CleaningTool-free belt removal for hygiene

Applications

Metal Detector IntegrationX-Ray IntegrationCheckweigher IntegrationEnd-of-Line SystemsHygienic Design

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